GRANULATION

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CAPACITY

10 KGS, 30 KGS, 60 KGS, 150 KGS, 200 KGS, 250 KGS, 300 KGS

STEAM HEATING/ ELECTRICAL HEATING & THERMAL HEATING.OPERATION

FLUID BED DRYER is designed to introduce the hot air stream at the base of the product container which is filled with the material. Induced draught is created by means of blower and fresh air is sucked in to the unit. The fresh air is heat by means of electrical heaters or steam or thermic fluid heaters. This hot air stream expands the bed of material at certain velocity & reating turbulance in the product. The phenomenon is known as fluidisation and offer conditions which are almost ideal for drying. Fluidisation produces full agitation of solid particles and since each particle gets surrounded by hot air, heat transfer is extremely high and uniform. The product is dried fast without appreciable loss of heat. Filter bags prevent particles escaping from the dryer.

SUITABILITY

The conventional drying method of drying products in tray dryer is rather inadequate and trouble some. They occupy large floor space, have very high drying times, are labour intensive and offer uneven drying. On contrast Fluid Bed Dryer occupy comparatively lesser floor space, are very easy to operate & can dry material in least time as compared to tray dryer.

In Fluid Bed Dryer, temperature distribution through out the product is uniform and the heat transfer rate is very high. Due to the reduce drying time high production rates are achieved.

As the product is in close contact with drying air at low temperature and also for short duration, the physical and chemical properties of the products are generally not effected and therefore the dryer can effectively be used for heat sensitive products. Due to the continuous movements of product during drying lump formation, case hardening etc. are minimized.

The Fluid Bed Dryer are most suitable for drying granular, crystalline, coarse or similar material in pharmaceuticals, fine chemicals, dyes, food and allied products.

The Fluid Bed Dryer is not suitabl for drying liquids or pasty materials.

FLUID BED DRYER

Electrically / Steam & Thermic Fluid Heated in which general structure, made out of mild steel & coloured in Standard Model & made out of S.S.304 quality material & polished to the matt finished in GMP Model, but contact parts i.e. Product Container and Retarding Chamber, are made out of S.S.304 / S.S. 316 quality material, with Non-Flameproof blower motor, ( Flameproof motor provided on demand ) suitable to dry wet material.

SPECIAL FEATURES

• Uniformity in drying and reduction in drying time.
• Atmospheric inlet air is filtered by means of non wooven filter cloth. PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products.
• Digital temperature indicator cum controller for inlet air & Digital temperature indicator for outlet air, are provided for electrically heated model.
• Digital temperature indicator are provided for inlet & outlet air, in steam / thermic fluid heated model. ( Temperature controlling valves will be in customer scope of supply )
• Manually operated air dampers provided to control the inlet and outlet air flow.
• An explosion safety flap of adequate capacity at the rear of dryer and an earthing point to prevent static charge in the machine.

Rapid mixer granulator is a multi-purpose processor equally suitable for high-speed dispersion of dry powders, aqueous or solvent granulation, effervescent products, and melt pelletization.

Rapid mixture granulator (RMG) is used in mixing, agitation, and shear mixing (to break internal molecular force). It is used in pharmaceuticals to make granules. The components of the RMG (impeller and chopper) are highly responsible for the wet granulation process.

In pharmaceutical industry rapid mixer granulator plays vital role to mix the ingredients and make granules before compression. For wet granulation, choppers and impellers are mainly responsible in rapid granulator. This RMG machine is also known in Industries with various key terms as High shear granulation machine, Dry Powder granulator, Wet Granulator, Pharma Saizoner, High shear mixer granulator, high-shear granulator, High Shear Mixer Granulators, Granulator, Wet Mixing, Rapid Mixer Granulator Machine, Granulation Machine, Rapid Mixer Granulator.

A rapid mixer granulator is one of the most essential pharmaceutical equipment. Without this piece of device, pharmaceutical ingredients cannot be mixed well and made into granules. The granules made by this device are later compressed to give rise to various forms of drugs. In fact, this mixer is not just pharmaceutically important; one can also use it to mix food products as well as chemicals.

If you too are searching for a Rapid Mixer Granulator, you need to go for the best one. It is the essentiality of this piece of equipment that demands that you take the best one. If you make a compromise with quality, you compromise with the production process. 

Mixer granulators help achieve a wet granulator, which is a common step in manufacturing many solid dosage pharmaceuticals, where a mechanical impeller moves the powder while a liquid binder starts the formation of granules. The granulator also has a chopper.

Impeller and chopper are mainly responsible for wet granulation in the mixer granulator.

Rapid Mixer Granulator helps achieve excellent mixing and consistent granules at lower operating costs and higher productivity. Better mixing and closed control of granule size lead to faster tableting speeds with improved quality and least rejections.

Rapid Mixer Granulator is an ideal mixer for pharmaceutical, chemicals and food products, including aqueous and solvent granulation, wax granulation, dry mixing and wet granulation. It is the best in mixing chemicals, food ingredients, and drugs. 

 The OCTAGONAL BLENDER is an efficient and versatile blending machine for the mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender Machine gives the best result for granules due to the container’s prolonged speed and octagon shape. It can be used for Pharmaceutical, Food, Chemical, and Cosmetic products, etc.

In pharmaceutical Octagonal Blender, the granules come from all sides due to the product container’s octagonal shape; hence, RPM’s requirement is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if containers have only slow motion and will result in adequate quality blending/lubrication of granules.

The Octagonal Blender Machine gives best result for granules due to very slow speed and octagon shape of container. It can be uses for Pharmaceutical, Food, Chemical and Cosmetic products etc. In Pharmaceutical Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

Octagonal Blender (octagonal mixer) including octagonal shape machine is suitable for the mixing granular products. The machine offers great flexibility of operations as well as easy cleaning and maintenance. Simple structure with cGMP-compliant design further enhances the functionality of the machine. The Octagonal Blender is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing.

Multi Mill is a self-contained portable unit useful for high-speed granulating, pulverizing, mixing, shredding, and chopping a wide range of wet and dry materials without special attachments.

As compared to the four common principles of size reduction, i.e., grinding, compression, impact, and shearing, which often do not produce controlled size reduction, this machine utilizes the principle of variable force swing hammer blades having both knife and impact edges rotating with a carefully selected screen to control size reduction.

The flow path of material in the vertical rotor machine is streamlined. During comminution, material entering the chamber travels to the periphery and passes through the screen tangentially and radially, avoiding choking and temperature rise.

Multi Mill is widely used for wet and dry granulation pulverization. In Pharmaceuticals multi mill, Chemicals Cosmetics, Ceramics, Colors, Dyestuff, Food products, etc., it also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics, and Resins Industries.

It operates on the principle of variable force swing beaters having both knife and impact edges rotating within a selected screen to reduce the necessary size. Material fed in the hopper goes down to the processing 8chamber. It moves to the periphery and passes through the screen radially and tangentially. Finally, the processed material gets collected in the container kept below the processing chamber.

Output and quality of the final product depend on three main factors :

• The shape of beaters (knife/impact edges)
• Speed and
• Screen

 Vibro Sifter Machine is used for screening, sieving, grading for solid-liquid separation. The process to separate the desired elements and the undesired elements from the combination of solid to solid (where two solids generally have different properties) and solid to liquid material.

Uses of Vibro Sifter in various industries such as pharmaceuticals, chemicals, cosmetics, plastics, paints, minerals, rubber compounds, metal powders, detergents, pesticides and fertilizers, dyestuff, and pigments.

Vibro sifter consists of a screen placed on the base plate attached centrally to the gyratory motor. The material fed through the inlet located on the top is dropped on the screen. The particles smaller than the mesh size passes from the screen, and the larger-sized particles are released through an outlet. The combination of the vibratory motor and the weights placed on the top and bottom of the screen gives the desired filtration or separation of material. The complete assembly is mounted on suitable springs to become an independent body that vibrates without parting any vibrations to the foundations.

WHAT IS VIBRO SIFTER?

Vibratory Sifter, also known as safety screeners, vibrating shifters, vibro sieves machine, check screeners, or control sieves, ensures the correct product quality of powders or liquids achieved by removing oversize contamination. The range of sifters are incredibly versatile and used for size-based separation of almost any material.

These vibrating sifters fit neatly into production lines, providing considerable screening capacity without requiring excessive headroom. Its innovative design means these machines are less than half the height of a traditional circular sifter machine.

Operating and cleaning are quick and easy, making this range of sifting machines perfect for all processing industries. Designing the machine with a wide range of sizes and options means to suit your exact needs.